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Pandit Partap Singh Filling Station – HDPE Fuel Pipe Installation

Installation and testing of 63 mm HDPE fuel piping system at Pandit Partap Singh Filling Station, Rohtak.

Project Overview

RAIPL executed the HDPE Fuel Pipe Installation Rohtak project at Pandit Partap Singh Filling Station, covering installation and testing of a 63 mm underground HDPE fuel piping system.

The project involved installation of HDPE pipelines and associated fittings for the retail outlet’s underground petroleum piping network, followed by pressure and vacuum testing to verify the integrity of the installed system before commissioning.

Scope Work

The scope included installation of the 63 mm HDPE pipeline and associated fittings as per site requirements.

Major activities included:

  • Installation and routing of 63 mm HDPE fuel pipe
  • Installation of electrofusion fittings and accessories
  • Installation of tees, couplers and 90° elbows
  • Installation of flanges and flange adaptors
  • Fusion-welded joint connections
  • Joint measurement and site verification
  • Pressure testing of the installed piping system
  • Vacuum testing of individual fuel lines
  • Final inspection and recording of test results

The Joint Measurement Record identifies the installed components as HDPE Pipe 63 mm, Tee 63 mm, Coupler 63 mm, Elbow 63 mm 90°, Flange and Flange Adaptor.

Key Achievements

The project was completed with systematic installation and testing of the underground HDPE fuel piping network.

  • 63 mm HDPE fuel piping system successfully installed
  • Fusion-welded connections used throughout the piping installation
  • Pipeline installation inspected before and after backfilling
  • Installed pipeline subjected to pressure testing
  • Separate vacuum tests carried out for Diesel, Petrol and BRS lines
  • Vacuum-test reports record no leakage, with the tested lines marked as Pass
  • Site measurements and installation records jointly documented
  • Site piping layout prepared and approved as part of the execution documentation

Project Execution in Pictures

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