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Manraj Fuels – HDPE Fuel Pipe Installation

Installation, jointing and testing of 63 mm HDPE underground fuel piping system at Manraj Fuels, Gurugram.

Project Overview

RAIPL executed the HDPE Fuel Pipe Installation Gurgaon project at Manraj Fuels, Sector 91, covering installation of a 63 mm multilayer underground fuel piping system with electrofusion jointing and testing.

The project covered the underground fuel pipeline network connecting storage tanks with dispensing points. The installed system was inspected and tested to verify joint integrity and pipeline performance prior to commissioning.

Scope Work

The scope included installation of the 63 mm HDPE pipeline and associated fittings as per site requirements and the approved piping layout.

Major activities included:

  • Installation and routing of 63 mm HDPE fuel pipe
  • Installation of approximately 152 metres of HDPE pipe
  • Installation of 63 mm tees and couplers
  • Installation of flanges and flange adaptors
  • Fusion-welded pipeline connections
  • Connection of underground tanks to dispensing points
  • Joint measurement and site verification
  • Pressure testing of the installed piping network
  • Vacuum testing of individual fuel lines
  • Inspection of the installed pipeline before and after backfilling

The Joint Measurement Record documents 152 m of 63 mm HDPE pipe, 12 tees, 29 couplers, 26 flanges and 26 flange adaptors as part of the executed work.

Key Achievements

The project was completed with documented installation, inspection and testing of the underground HDPE fuel piping network.

  • 152 metres of 63 mm HDPE fuel pipeline installed
  • Fusion-welded connections used for the piping system
  • Multiple underground tank-to-dispenser fuel routes completed
  • Pipeline inspected before and after installation/backfilling
  • Installed piping subjected to pressure testing
  • Individual fuel lines subjected to vacuum testing
  • Speed, Petrol and Diesel lines recorded no leakage and passed the vacuum tests
  • Site measurements and installed quantities jointly recorded
  • Site piping layout documented as part of project execution

Project Execution in Pictures

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